CH-51 Automated Inspection Systems Casa Herrera's CH-51 Automated Inspection System was developed in association with Sharpvision Group USA to provide the best in automated inspection systems for the tortilla, tortilla chip, roti, chipati, and other flat bread food industries.
The easy-to-use software interface eliminates the need for complex programming and allows the operator to change parameters on the spot. The CH-51 includes a two-piece conveyor, air knock-off system, cameras, controller, and optional displays as well as:
- 2 camera inputs for simultaneous capture in both channels
- Windows CE Operating System
- Full color Touch Screen interface
- On-screen menu programming
- Ethernet (TCP/IP) connectivity
- 2 USB 1.1 high-speed ports
- 2 RS-2332 serial ports
- 'No Good' image storage holds 16 full-frame images
Casa Herrera is the Authorized Sharpvision Group, USA Certified Integrator. |
- Automated inspection solutions for the food industry
- Detects product toast points, overlaps, misshape, size pin holes, color, content, and orientation
- Easy-to-use Touch Screen interface and operating software
- Software can be used for management and analysis of inspection results
- Provides reporting capabilities for better through-put
- Stainless steel construction, frame, and housing
- Dark plastic belting
- Accommodates two to seven rows of corn tortillas, flour tortillas or pizzas
- One digital camera per lane captures the image of teh incoming product and sends a signal to reject any product out of customer specifications
CCD Camera
| Size: |
1/3 format CCD |
| Scan: |
Progressive scan captures moving objects |
| Readout: |
Full frame or partial |
| Effective Pixels: |
Square (1:1) 8um x 8um |
| Shutter Speeds: |
1/30, 1/40 up to 1/10,000 in 1/10,0000ths increments |
| Cables: |
2, 3, 5, 7, 8, and 10 meter detachable cables |
| Lens: |
C-Mount 3.8mm to 100mm focal lengths available |
Image Processing Controller
| Processing: |
256 gray scale and binary conversion, edge detection |
| Pre-Processing: |
Edge enhancement (horizontal/vertical/all) sharpening and filtering |
| Noise Reduction: |
Small area filter morphology (dilate/erode/9 step) |
| Region of Interest: |
Circle, ellipse, rectangle |
| Memory: |
16 mb of data |
| Level Light Meter: |
Alarm & threshold adjustment |
| Thresholding: |
Fixed and auto-thresholding |
| Measurement: |
Techniques pattern matching (normalized for correalation), edge calipers and blob analysis |
Programmable Logic Controller
| Input Relays: |
Parallel (16pts) |
| Output Relays: |
Parallel (16pts) |
| Special Output: |
Ready (1pt) |
| Auxiliary Relays: |
1024 internal registers |
| Timers: |
16, initial value and 0.01 to 9.99 (Down Timer) |
| Counters: |
16, Initial value and 000 to 999 (Down Counter) |
- High Speed Inspections: 15,000 units per minute
- Handles Quality inspections in unlimited lanes for all our manufacturing products
Measurement Algorithms
- Sub-pixel measurement accuracy
- 360 degree part rotation correction
- High speed pattern matching
- Up to 15,000 inspections per minute
| Position/Deviation: |
Absolute Position and Deviation from a traned reference using Gray pattern Match and Edge Detection |
| Degree of Match: |
Normalized correlation pattern matching |
| Point of Measurement: |
Presence/Absence determined by Binary |
| Lead Inspection: |
Pitch, number and lengths of leads |
| Binary Area: |
Counts the number of pixels for a binary image |
| Binary Count: |
Counts the number of objects (up to 3,000 in the window) and total area |
| Binary Object Features: |
Area, centroid, orientation, shape, diameter, circumference |
| Measurement Programs: |
64 programs each with 4 measurement algorithms per sensor |
External Interface
| Parallel & Serial: |
parallel 16 inpusts, 16 outputs, 1 special (ready line) |
| Serial: |
2 Ports RS-232/RS-422 |
| USB: |
2 Ports (versus 1.1) |
| Ethernet: |
10/100 Base-Tx |
| Video Out: |
1 Analog SVGA and 1 Digital SVGA monitor output |
| No. of Cameras: |
2 progressive scan cameras |
| Trigger: |
External/Parallel, Serial, Keypad Internal/CCD trigger |
General Specifications
| Power Supply: |
24 DC volts (+/- 10%) |
| Power Consumption: |
IV-S51M - 10 Watts without display to IV-S51M - 24 Watts without display
|
| Operating Humidity and Temperature: |
35-85% RH, 0-5 degrees Celsius (32- 113 degrees Farenhiet) |
| Dimmension & Weight: |
CCU:
175w x 125h x 81d mm
1.5kg (67 (oz.)
Monitor:
242w x 200h x 42d mm
1.0 kg (45 oz.)
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Discover the latest in tortilla and flatbread manufacturing machinery at the highly anticipated Snaxpo and Tortilla Industry Association (TIA) events in 2024! Casa Herrera is excited to confirm its presence at these trade shows, showcasing cutting-edge equipment for snack food and flatbread produ ..